N₂ Tankin Buffer: Ingantacciyar Ma'ajiyar Nitrogen don Aikace-aikacen Masana'antu
Amfanin samfur
Tankunan hawan Nitrogen suna da mahimmanci a cikin kowane tsarin nitrogen. Wannan tanki yana da alhakin kiyaye madaidaicin matsi na nitrogen da gudana a cikin tsarin, yana tabbatar da mafi kyawun aikinsa. Fahimtar halaye na tankin hawan nitrogen yana da mahimmanci don tabbatar da inganci da ingancinsa.
Ɗaya daga cikin manyan fasalulluka na tankin hawan nitrogen shine girmansa. Girman tanki ya kamata ya isa ya adana adadin nitrogen da ya dace don biyan bukatun tsarin. Girman tanki ya dogara da dalilai kamar ƙimar da ake buƙata da kuma tsawon lokacin aiki. Tankin hawan nitrogen wanda ya yi ƙanƙanta na iya haifar da sake cikawa akai-akai, yana haifar da raguwar lokaci da rage yawan aiki. A gefe guda kuma, tanki mai girma bazai zama mai amfani ba saboda yana cinye sarari da albarkatu da yawa.
Wani muhimmin fasali na tankin hawan nitrogen shine ƙimar matsin lamba. Ya kamata a tsara tankuna don jure wa matsin lamba na nitrogen da ake adanawa da rarrabawa. Wannan ƙima yana tabbatar da amincin tankin kuma yana hana duk wani yuwuwar yuwuwa ko gazawa. Yana da mahimmanci a tuntuɓi ƙwararre ko masana'anta don tabbatar da cewa ƙimar tankin tanki ya cika takamaiman buƙatun tsarin nitrogen ɗin ku.
Kayayyakin da aka yi amfani da su don gina tankin hawan nitrogen suma wani muhimmin abu ne da za a yi la'akari da su. Ya kamata a gina tankunan ajiya da kayan da ba su jure lalata don hana yiwuwar halayen sinadarai ko tabarbarewar hulɗa da nitrogen. Ana amfani da abubuwa irin su bakin karfe ko carbon karfe tare da sutura masu dacewa saboda tsayin daka da juriya na lalata. Abubuwan da aka zaɓa ya kamata su dace da nitrogen don tabbatar da tsawon lokacin tanki da aiki.
Zane na tankin buffer N₂ shima yana taka muhimmiyar rawa a cikin halayen sa. Tankunan da aka tsara da kyau ya kamata su haɗa da fasalulluka waɗanda ke ba da damar ingantaccen aiki da kulawa. Alal misali, tankunan ajiya ya kamata su kasance da bawuloli masu dacewa, ma'auni na matsa lamba da na'urorin tsaro don tabbatar da sauƙi da kulawa. Har ila yau, la'akari da ko tanki yana da sauƙi don dubawa da kulawa, saboda wannan zai shafi tsawonsa da amincinsa.
Ingantacciyar shigarwa da kulawa suna da mahimmanci don haɓaka halayen tankin ƙarar nitrogen. Ya kamata a shigar da tankuna daidai daidai da ƙa'idodin masana'anta da ma'aunin masana'antu. Ayyukan dubawa na yau da kullun da kiyayewa, kamar duba leaks, tabbatar da aikin bawul da tantance matakan matsa lamba, yakamata a yi don gano duk wata matsala mai yuwuwa ko lalacewa. Ya kamata a dauki matakin da ya dace don magance duk wata matsala don hana rushewar tsarin da kiyaye tasirin tanki.
Gabaɗayan aikin tankin hawan nitrogen yana shafar halayensa daban-daban, waɗanda aka ƙayyade da farko ta takamaiman buƙatun tsarin nitrogen. Cikakken fahimtar waɗannan halaye yana ba da damar zaɓin tanki mai dacewa, shigarwa, da kiyayewa, yana haifar da ingantaccen tsarin nitrogen mai dogaro.
A taƙaice, halayen tankin ƙarar nitrogen, gami da girmansa, ƙimar matsin lamba, kayan aiki, da ƙira, suna tasiri sosai akan aikin sa a cikin tsarin nitrogen. Yin la'akari da kyau na waɗannan halaye yana tabbatar da cewa tanki yana da girman da ya dace, yana iya tsayayya da matsa lamba, an gina shi da kayan da ba su da lalata, kuma yana da tsarin da aka tsara. Shigarwa da kulawa na yau da kullun na tankin ajiya suna daidai da mahimmanci don haɓaka ingancinsa da ingancinsa. Ta hanyar fahimta da haɓaka waɗannan halaye, tankunan hawan nitrogen na iya ba da gudummawa ga cikakken nasarar tsarin nitrogen.
Aikace-aikacen samfur
Yin amfani da tankunan hawan nitrogen (N₂) yana da mahimmanci a cikin hanyoyin masana'antu inda matsa lamba da sarrafa zafin jiki ke da mahimmanci. An ƙera shi don daidaita canjin matsin lamba da tabbatar da kwararar iskar gas mai ƙarfi, tankunan hawan nitrogen suna taka muhimmiyar rawa a aikace-aikace iri-iri a masana'antu kamar sinadarai, magunguna, petrochemical da masana'antu.
Babban aikin tankin hawan nitrogen shine adana nitrogen a wani takamaiman matakin matsa lamba, yawanci sama da matsi na aiki na tsarin. Ana amfani da nitrogen da aka adana don rama digon matsa lamba wanda zai iya faruwa saboda canje-canjen buƙatu ko canje-canjen isar gas. Ta hanyar kiyaye tsayayyen matsa lamba, tankuna masu ɗaukar nauyi suna sauƙaƙe ci gaba da aiki na tsarin, hana duk wani katsewa ko lahani a cikin samarwa.
Ɗaya daga cikin fitattun aikace-aikace don tankunan hawan nitrogen shine a cikin masana'antun kemikal. A cikin wannan masana'antar, madaidaicin iko na matsin lamba yana da mahimmanci don tabbatar da aminci da ingantaccen halayen sinadarai. Tankunan tankuna da aka haɗa cikin tsarin sarrafa sinadarai suna taimakawa daidaita saurin matsa lamba, don haka rage haɗarin hatsarori da tabbatar da daidaiton fitowar samfur. Bugu da ƙari, tankuna masu tasowa suna samar da tushen nitrogen don ayyukan rufewa, inda cire iskar oxygen yana da mahimmanci don hana iskar oxygen ko wasu halayen da ba'a so.
A cikin masana'antar harhada magunguna, ana amfani da tankunan takin nitrogen don kiyaye daidaitattun yanayin muhalli a cikin ɗakuna masu tsabta da dakunan gwaje-gwaje. Waɗannan tankuna suna ba da ingantaccen tushen nitrogen don dalilai daban-daban, gami da kayan aikin tsarkakewa, hana gurɓatawa da kiyaye amincin samfur. Ta hanyar sarrafa matsi yadda ya kamata, tankuna na nitrogen suna ba da gudummawa ga kulawar inganci gabaɗaya da bin ka'idodin masana'antu, yana mai da su muhimmiyar kadara a cikin samar da magunguna.
Tsirrai na sinadarai sun haɗa da sarrafa abubuwa masu yawa masu lalacewa da masu ƙonewa. Don haka, aminci yana da mahimmanci ga irin waɗannan wuraren. Ana amfani da tankunan hawan nitrogen a nan azaman matakan kariya daga fashewa ko wuta. Ta hanyar kiyaye matsa lamba mafi girma akai-akai, tankuna masu tayar da hankali suna kare kayan aiki daga yuwuwar lalacewa da canje-canjen kwatsam na matsa lamba na tsarin ke haifar.
Baya ga sinadarai, masana'antar harhada magunguna da masana'antar petrochemical, ana amfani da tankunan hawan nitrogen sosai a cikin ayyukan masana'antu waɗanda ke buƙatar daidaitaccen sarrafa matsi, kamar kera motoci, sarrafa abinci da abin sha, da aikace-aikacen sararin samaniya. A cikin waɗannan masana'antu, tankunan hawan nitrogen suna taimakawa ci gaba da matsa lamba a cikin tsarin pneumatic daban-daban, yana tabbatar da aiki mara yankewa na injuna da kayan aiki masu mahimmanci.
Lokacin zabar tankin hawan nitrogen don takamaiman aikace-aikacen, dole ne a yi la'akari da abubuwa da yawa. Waɗannan abubuwan sun haɗa da ƙarfin tanki da ake buƙata, kewayon matsa lamba da kayan gini. Yana da mahimmanci don zaɓar tanki wanda zai iya dacewa da buƙatun buƙatun tsarin, yayin da kuma la'akari da dalilai kamar juriya na lalata, dacewa da yanayin aiki, da bin ka'idoji.
A taƙaice, tankunan hawan nitrogen wani abu ne da ba makawa a cikin aikace-aikacen masana'antu iri-iri, suna ba da kwanciyar hankali da ake buƙata don tabbatar da aminci da ingantaccen aiki. Ƙarfinsa don rama juzu'i na matsa lamba da samar da tsayayyen kwararar nitrogen ya sa ya zama muhimmiyar kadara a masana'antu inda ingantaccen sarrafawa da aminci ke da mahimmanci. Ta hanyar saka hannun jari a cikin madaidaicin tankin hawan nitrogen, kamfanoni na iya haɓaka aikin aiki, rage haɗari, da kiyaye amincin samarwa, a ƙarshe yana ba da gudummawa ga ci gaba gabaɗaya a cikin gasa na masana'antu na yau.
Masana'anta
Wurin tashi
Wurin samarwa
Siffofin ƙira da buƙatun fasaha | ||||||||
lambar serial | aikin | ganga | ||||||
1 | Matsayi da ƙayyadaddun bayanai don ƙira, ƙira, gwaji da dubawa | 1. GB / T150.1 ~ 150.4-2011 "Tsarin Matsi". 2. TSG 21-2016 "Dokokin Kula da Fasaha na Tsaro don Jiragen Ruwa na Tsaye". 3. NB/T47015-2011 "Dokokin Welding don Matsalolin Ruwa". | ||||||
2 | zane matsa lamba MPa | 5.0 | ||||||
3 | aiki matsa lamba | MPa | 4.0 | |||||
4 | saita zafin jiki ℃ | 80 | ||||||
5 | Yanayin aiki ℃ | 20 | ||||||
6 | matsakaici | Jirgin iska/marasa guba/Rukuni na biyu | ||||||
7 | Babban kayan bangaren matsa lamba | Karfe farantin daraja da misali | Q345R GB/T713-2014 | |||||
sake dubawa | / | |||||||
8 | Kayan walda | submerged baka waldi | H10Mn2+SJ101 | |||||
Welding Arc Karfe na Gas, Argon Tungsten Arc Walda, Wutar Lantarki Arc | ER50-6,J507 | |||||||
9 | Weld hadin gwiwa coefficient | 1.0 | ||||||
10 | Rashin hasara ganowa | Nau'in A, B splice connector | NB/T47013.2-2015 | 100% X-ray, Class II, Gane Fasaha Class AB | ||||
NB/T47013.3-2015 | / | |||||||
A, B, C, D, E nau'in welded gidajen abinci | NB/T47013.4-2015 | 100% Magnetic barbashi dubawa, sa | ||||||
11 | Izinin lalata mm | 1 | ||||||
12 | Yi lissafin kauri mm | Silinda: 17.81 Kai: 17.69 | ||||||
13 | cikakken girma m³ | 5 | ||||||
14 | Abun cikawa | / | ||||||
15 | zafi magani | / | ||||||
16 | Rukunin kwantena | Darasi na II | ||||||
17 | Lambar ƙira ta Seismic da daraja | daraja 8 | ||||||
18 | Lambar ƙirar ƙirar iska da saurin iska | Matsin iska 850Pa | ||||||
19 | gwajin gwaji | Gwajin Hydrostatic (zazzabi na ruwa ba ƙasa da 5°C) MPa | / | |||||
gwajin karfin iska MPa | 5.5 (Nitrogen) | |||||||
Gwajin matsewar iska | MPa | / | ||||||
20 | Na'urorin haɗi na aminci da kayan aiki | ma'aunin matsa lamba | Kiran sauri: 100mm Rage: 0 ~ 10MPa | |||||
bawul ɗin aminci | saita matsa lamba: MPa | 4.4 | ||||||
mara iyaka diamita | DN40 | |||||||
21 | tsaftacewa surface | JB/T6896-2007 | ||||||
22 | Zane sabis rayuwa | shekaru 20 | ||||||
23 | Marufi da jigilar kaya | Dangane da ka'idodin NB/T10558-2021 "Magungunan Ruwa da Jirgin Ruwa" | ||||||
"Lura: 1. Ya kamata a yi amfani da kayan aiki yadda ya kamata, kuma juriya na ƙasa ya kamata ya zama ≤10Ω.2. Ana bincika wannan kayan aiki akai-akai bisa ga buƙatun TSG 21-2016 "Dokokin Kula da Fasahar Tsaro don Takaddun Jirgin Ruwa". ana duban yanayin bututun bututun zuwa wajen A. | ||||||||
Teburin bututun ƙarfe | ||||||||
alama | Girman mara kyau | Ma'aunin girman haɗin kai | Nau'in saman haɗi | manufa ko suna | ||||
A | DN80 | HG/T 20592-2009 WN80(B)-63 | RF | shan iska | ||||
B | / | M20×1.5 | Tsarin malam buɗe ido | Ma'aunin ma'auni | ||||
( | DN80 | HG/T 20592-2009 WN80(B)-63 | RF | tashar iska | ||||
D | DN40 | / | waldi | Safety bawul dubawa | ||||
E | DN25 | / | waldi | Wurin Wuta | ||||
F | DN40 | HG/T 20592-2009 WN40(B)-63 | RF | thermometer bakin | ||||
M | DN450 | HG/T 20615-2009 S0450-300 | RF | rami |